Research Focus Area
Topology Optimization of Multibody Systems Undergoing Dynamic Loading Using an Equivalent Static Displacement Method
This focus builds on established physics-based modeling and simulation while intentionally extending toward AI-assisted topology optimization frameworks. Students explore how traditional finite element–based methods can be augmented with machine learning to accelerate design exploration and support next-generation mechanical design decisions.
The work emphasizes responsible, validated, engineering-driven use of AI — mirroring how industry is adopting AI in structural optimization, lightweighting, and efficiency-driven design.
2026 Project
Development of an ESD-Based Topology Optimization Method Incorporating Multi-Load Cases and Engine Duty Cycles
The research goal is to extend the existing Equivalent Static Displacement (ESD)-based topology optimization framework to incorporate:
- Multi-Load Case Integration — Weighted objective functions across representative load cases.
- Duty-Cycle Weighting — Real-world Cummins engine duty cycles inform design decisions.
- AI / ML Refinement — PINNs and surrogate modeling for topology refinement concepts.
Student Role Structure
Piston Analysis Lead
- Piston geometry setup
- Piston loading conditions
- Multi-load & duty-cycle implementation
- ESD-based TO analysis & results
Teagan Bensheimer
Connecting Rod Analysis Lead
- Connecting rod geometry setup
- Connecting rod loading conditions
- Multi-load & duty-cycle implementation
- ESD-based TO analysis & results
Both students learn the full ESD methodology, participate in all discussions, review literature, conduct FEA, help with AI integration, and contribute to paper writing and the final presentation.
The 8-Week Research Plan
- Introductions, expectations, research process & ethics, software setup (ANSYS + AI tools), and a live FEA demo session.
- ESD method fundamentals, multi-load case TO, engine duty-cycle fundamentals, and AI-assisted literature synthesis.
- Geometry & meshing, baseline FEA validation, and a research documentation workshop. Deliverable: baseline validation report.
- Equivalent displacement extraction, static equivalent loads, baseline TO runs, and a midpoint research review.
- Representative load cases, weighting methodology, combined ESD strategy, and single- vs multi-load comparative analysis.
- Weighted duty-cycle loading, plus an exploratory module on PINNs, AI-assisted refinement, and surrogate modeling in CAE.
- Draft paper sections, build professional figures & animations, presentation coaching, and Mock Presentation #1.
- Final rehearsal, report & paper submission prep, and the Final Research Showcase for faculty, administrators, and industry partners.
